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  • Rotor Clip Meets Application Needs with Small Diameter Wave Springs

    Posted in Fasteners manufacturers, Industry 4.0, Innovation, Spring on Nov 15, 2022

    (Somerset NJ) Rotor Clip has responded to the increased demand in the marketplace for smaller, innovative, and more efficient assemblies. Rotor Clip now has the capability of manufacturing smaller-sized wave springs ranging from .118 -25” (3 - 635 mm). The advancement in development for smaller assemblies benefits a variety of industries, such as medical devices, electronics, and consumer products. Today’s marketplace calls for smaller, lighter assemblies with greater efficiencies and lower manufacturing costs. Rotor Clip now further supports the market by introducing new, standard series small diameter wave springs! Our multi-turn wave springs are now available as standards from:

    • .188” outside diameter
    • 6 mm outside diameter

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    Wave springs can offer up to 50% of axial space savings compared to conventional coil springs, providing the same force and deflection. Wave springs do not suffer from torsional loading and twisting that can cause wear. Additional benefits include increased travel distances and the ability to self-locate in bored holes and shafts. Through a vertically integrated manufacturing process, starting with in-house wire production, the combination of process control and metallurgical expertise allows Rotor Clip to react quickly to meeting requirements, perfecting prototypes, and identifying favorable opportunities to enhance product quality.

    Standard Materials

    • Carbon steel (standard) - SAE 1060-1090 (ST)
    • 17-7 Stainless Steel (standard)

    Other Materials

    • Stainless - AISI 302, AISI 316, and A286
    • Inconel X-750
    • Elgiloy
    • Hastelloy C276
    • Beryllium-copper
    • Phosphor-bronze

    Customization Options

    • Spring force and work height
    • Cycle life
    • Nested coiling
    • Shimmed or flat end
    • Wire thickness and shape
    • Coiling direction

    Rotor Clip engineers are always available for assistance in selecting the right part, whether it is a standard or providing free design consultations on custom parts. We’re focused on providing Application Driven Solutions™. For more information, please contact info@rotorclip.com or call +1 732 469 7333. rotorclip.com


    Author: Evan Slass

    Evan.Slass@rotorclip.com

  • Successful relaunch for the EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR in Cologne

    Posted in Fairs and exhibitions, Fastener distribution, Fasteners manufacturers on Oct 14, 2022

    +++ Around 25,000 visitors from 125 countries +++ Industry celebrates the trade fair’s relaunch after pandemic-related cancellations +++ Over 70 per cent of trade visitors travelled from outside Germany +++ Exhibitors praise high-quality contacts +++ Event’s results exceeded expectations +++

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    After more than four years, the EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR 2022 has celebrated a successful comeback in Cologne. Around 1,400 exhibitors from 50 countries took advantage of the opportunity to present their products and innovations to the entire hardware industry again. The spectrum of products presented ranged from tools and accessories to building and DIY supplies all the way through to fasteners, fixings and fittings.

    After four successful days of trade fair activity, the EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR 2022 has closed its doors in Cologne. With around 25,000 trade visitors from 125 countries, the event returned after a 4.5-year enforced break and immediately confirmed its importance as the number one trade fair for the international hardware industry.

    “The sense of relief at finally being able to meet face to face again after such a long time and do business in person could be clearly felt among all our exhibitors and trade visitors throughout the entire trade fair,” said Oliver Frese, Chief Operating Officer of Koelnmesse GmbH. “You had the feeling that a big family was getting together again after a long time apart.”

    “The trade fair was a success, especially in the context of the ongoing travel restrictions in Asia, the acute energy and raw materials crisis, and the geopolitical situation in many countries. The feedback from our exhibitors about the business contacts they’ve made is positive across the board. Clearly, companies made a strategic decision to attend the EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR – the decision makers were here,” commented Oliver Frese.

    EISEN Award 2022 powered by ZHH

    The coveted EISEN Award was presented once again at the first EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR after the pandemic. This time, Koelnmesse partnered with the German hardware trade association Zentralverband Hartwarenhandel (ZHH). From the more than 50 innovative products submitted, the expert jury selected the three prize winners of the EISEN Award 2022 powered by ZHH. The prize winners include the AluTec hammer by Picard. The carpenter’s hammer boasts a unique combination of aluminium and steel, which enables previously unachievable ergonomics. The second winning entry is the Go! SMART measuring tool by SOLA-Messwerkzeuge. At just 8 cm long, it brings the analogue and digital worlds together and fulfils the functions of a spirit level, an inclinometer and a protractor. Also among the EISEN Award winners for 2022 is ToughBuilt with its Scraper Utility Knife – the world’s first two-in-one. The patented knife allows users to switch between a utility knife and a scraper with the flick of a thumb.

    DIY Boulevard 2022

    In cooperation with the manufacturers’ association Haus & Garten, Koelnmesse presented its 56 DIY suppliers with an exhibition area covering a total length of 272 metres, which had been fully booked long before the opening of the event. The DIY Boulevard offered manufacturers the unique experience of being able to design the POS in line with their branding with an authentic display of their merchandise as well as the chance to make direct contact with end customers.

    eCommerce area

    The digital transformation does not stop at the hardware industry. The EISENWARENMESSE – INTERNATIONAL HARDWARE FAIR has followed this development closely. With the eCommerce area, it provided the ideal platform for both finding and showcasing digital solutions. The spectrum of products and services ranged from shop systems and electronic payment systems to data storage and processing all the way through to search engine optimisation. The content of the eCommerce area was curated by major names including eBay, OTTO, DHL, Facebook and Shopware.

    What the industry’s saying about the EISENWARENMESSE – International Hardware Fair 2022

    John W. Herbert, General Secretary of the European DIY Retail Association (EDRA) and the Global Home Improvement Network (GHIN)

    “The EISENWARENMESSE – International Hardware Fair is the most important platform for our industry. It’s both a barometer of trends and a trendsetter. In other words, it’s the networking platform for the global hardware trade. I’m very happy to be in Cologne, meeting so many colleagues from all over the world.”

    Dr Peter Wüst, Managing Director of the German Retailers’ Association for Home Improvement, Building and Gardening (BHB e.V.)

    “I’m delighted to be at the EISENWARENMESSE – International Hardware Fair. The event is absolutely vital for maintaining business relationships face-to-face in this period of crisis. Despite the difficult times we find ourselves in, I’m picking up a sense of optimism about the future from the people I’ve been talking to.”

    Wolfgang J. Kirchhoff, Chairman of the Advisory Board of the EISENWARENMESSE – International Hardware Fair

    The EISENWARENMESSE – International Hardware Fair Cologne is still the industry’s number-one event, where most of its innovations are presented. It’s the trade fair with the strongest international profile, even though many visitors and exhibitors from Asia have been unable to attend due to the pandemic.”

    Dietrich Alberts, Managing Director of GAH-Alberts

    “The EISENWARENMESSE – International Hardware Fair has earned its reputation as the industry’s leading trade fair over many years. Exhibitors and visitors know they can expect high quality across the board when they come here.” Stefano Spillere, General Manager of Telwin SpA “Telwin has been coming to the EISENWARENMESSE – International Hardware Fair for more than 30 years. For us, the trade fair is very important in terms of cultivating our network and maintaining contact with our international customers.

    Paul Samms, Director of Licensing at Stanley Black & Decker, Inc.

    “We’re over the moon to be back at the EISENWARENMESSE – International Hardware Fair after a break of more than four years. Our international customers have told us that they travelled to Cologne for the trade fair especially because of us. The EISENWARENMESSE – International Hardware Fair is the ideal place to tap into new areas of the market and find new retailers.”

    Ferdinand Munk, owner and Managing Director of MUNK Group

    “Of course, after the coronavirus pandemic, it’s great for the industry to get together again at the EISENWARENMESSE – International Hardware Fair. The number of contacts may not be as high as it used to be yet, but the quality is exceptional because the visitors are enthusiastic about returning to Cologne to maintain their business relationships in person.”

    Thomas Dammann, Managing Director of the Central Association of the Hardware Trade in Germany (ZHH e.V.)

    “The EISENWARENMESSE – International Hardware Fair is particularly important for the specialised trade because it provides the opportunity to maintain relationships with international contacts and establish new ones. The trade fair is a chance to get an overview of all the innovations and to be inspired by the other manufacturers.”

    Sven Wilde, Head of Marketing Communications at Wiha Werkzeuge GmbH

    “The EISENWARENMESSE – International Hardware Fair is the ideal opportunity for us to meet our international customers and show them our products and solutions. We’re very satisfied – even though the number of visitors to our stand was lower this year, we feel that the quality of the discussions has been even higher than usual.”

    Stefan Weigel, Executive Director/CMO at Wolfcraft

    “At Wolfcraft, we don’t just focus on the product. Instead, we look at the bigger picture in terms of sustainability and the customer journey as well as our products. The EISENWARENMESSE – International Hardware Fair is a great opportunity for me to explain this wide-ranging approach to visitors, so I’m very happy to be able to take advantage of this platform. It’s a source of potential that we, as suppliers of branded products, will continue to draw on in the future.”

    The next EISENWARENMESSE – International Hardware Fair Cologne will be held from 3 to 6 March 2024. Koelnmesse – industry trade fairs for the hardware sector:

    As a top international trade fair organiser, Koelnmesse is the global market leader in organising events for the hardware/ironware segment. It hosts the leading international event EISENWARENMESSE – International Hardware Fair Cologne at its trade fair grounds in Cologne, where Asia-Pacific Sourcing also showcases products, innovations and trends for homes and gardens from the Far East. In addition to the events at its Cologne headquarters, Koelnmesse is expanding its portfolio internationally in key markets: The China International Hardware Show in Shanghai, the International Hardware Fair Italy in Bergamo and the International Hardware Fair India in New Delhi are bespoke events and leading trade fairs for the region with international participation. They create the foundation for sustainable, international business for their participants and bring together supply and demand within the sector with a carefully targeted approach. Further information: https://www.eisenwarenmesse.com/trade-fair/industry-tradefairs/


    Author: Judith Leyendecker

    Communications Manager

    Koelnmesse GmbH


  • INVENTORY OPTIMIZATION, OPERATIONAL EFFICIENCY

    Posted in Industry 4.0, Innovation, Sustainability on Sep 30, 2022

    VMI: Productivity and Cost Reduction

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    In a time of increasing supply chain instability and rising inflation, it’s crucial for businesses to reduce their spending and maximise efficiency. One way to do so is through the use of a VMI (Vendor Managed Inventory). The last few years have seen an increase in the popularity of VMIs, as businesses seek to reduce their number of suppliers and instead opt for streamlined and cost-effective organisation.

    As manufacturers ourselves, we’re constantly looking for improvements to our production process, so we understand the position our partners are in.

    What are the key benefits of Vendor Managed Inventory?

    A VMI ensures products are delivered to the right place at the right time through improved data visibility, resulting in improved productivity in addition to:

    Cost Reduction

    Current financial instability means that businesses are having to reassess their outgoings, and there are numerous financial benefits of using a VMI. Firstly, it reduces manpower needed by your business. In a supply chain, the parts themselves make up only 15% of the cost, while the human resources required to select, manage and process those parts cost 85%.

    In addition, using a VMI can simplify and reduce the cost of the ordering process, all while reducing your TCO (Total Cost of Ownership), as the vendor assumes the cost and associated risk of managing your supply chain. Partnering with a single vendor also diminishes possible excess spending by collating your parts into a single, automated order.

    Streamlined Production

    The current political climate is buckling global supply chains, so it’s more important than ever for businesses to control their stock levels and avoid waste. VMIs use various advanced technologies to automate both simple and complex processes, removing costly and unnecessary steps.

    A VMI service provider can also source products for you, from a diverse range of suppliers. Some experts suggest that the cost for a business to add in just ten extra suppliers every five years is more than $1 million, but a VMI handles that for you. Each part is then ordered, delivered, stored and replenished automatically, as and when you need it.

    Types of VMIs at Optimas

    Optimas has numerous VMI solutions for your business. Our systems use the latest technology to automate inventory replenishment, ensuring productivity and saving you money.

    JIT Systems

    Our JIT systems provide a secure, cloud-based platform that processes orders from any OptiTech VMI solution and allows you to access customised, real-time reports for greater transparency into your fastener inventory and consumption data.

    OptiScale

    OptiScale uses the latest weighing technology to measure your inventory status in real-time, down to the part level quality in a bin. Embedded sensors monitor the weight capacity, automatically triggering orders based on pre-defined min/max levels and reorder/unit pack sizes. Stock levels can be accessed 24/7, and OptiScale can be configured into a bin, shelf or container.

    OptiRack

    OptiRack uses advanced RFID (radio-frequency identification) technology to automate inventory replenishment. When an empty bin is placed on an RFID mat on the rack shelf, it detects the chip embedded in the bin label, and wirelessly triggers an order. OptiRack can be set up in any designated area, whether it be a supermarket, area rack or at the point of use.

    OptiZone

    OptiZone uses advanced RFID technology to automate inventory replenishment. An RFID antenna points to a designated area, a pallet, cage, gaylord container or bulk area. When an empty bin is placed in that area, the antenna detects the RFID chip embedded in the bin label and then wirelessly triggers an order.

    OptiDrop

    OptiDrop uses RFID technology to automate inventory replenishment, but does so by scanning a unique card with an RFID embedded chip in a bin. When the bin is empty or low, simply remove the card and replace it inside the OptiDrop box to wirelessly trigger an order. OptiDrop can be placed at any location inside the plant.

    OptiBeam

    OptiBeam uses the latest scanning and barcode technology for easy inventory replenishment. Our cellular-enabled scanners allow both Optimas the customer to check inventory levels and send orders instantly. The scanner includes auditing software so you can search parts, validate bin location and set optimal reorder/unit pack sizes.

    Here at Optimas, we’re dedicated to efficient inventory management, and we’d be as invested in your success as you are. To find out more about our VMI solutions, or to speak to one of our experts, you can do so here. Consider working with us to lower your costs and streamline your supply chain.


    Author: International Optimas


  • Green plugs made of natural resources

    Posted in Fasteners manufacturers, Innovation, Sustainability on Aug 23, 2022

    fischer GreenLine

    Sustainability can also be practised in the field of fastenings, as demonstrated by an innovative product range by the fischer Group of Companies. fischer GreenLine plugs consist of at least 50 per cent renewable resources and are particularly low-emission. fischer GreenLine plugs are made of ecologically produced plastic and consist of at least 50 per cent renewable resources. This has been confirmed by the independent testing and certification body DIN CERTCO/TÜV Rhineland, which has classified the plugs in the BIOBASED 50-85% category. Castor oil made from the seed of the castor bean is used to produce the plastic components of fischer’s GreenLine fixing solutions. Tests examining the load level and long-term behaviour demonstrated that the green plug offers the same performance and load-bearing capacity as the grey classic. Six green plugs are currently available.

    With FIS GREEN, fischer offers an injection mortar with biobased components including materials with various functions: reactive resins, fillers, additives, plasticisers and thermoplastic polymers. Tests show that it achieves the same performance as the petrochemical-based original. DIN CERTCO confirms its composition of natural and renewable resources. The FIS GREEN has an Environmental Product Declaration (EPD) from the Institute of Construction and Environment (IBU) as a data basis for an ecological building assessment. The increased environmental health and improved occupational protection through the reduced emission of volatile organic compounds (VOCs) certify the product’s classification in the French A+ “very low in emissions” emission class.

    fischer demonstrates further responsibility for people and planet. The fischer ProcessSystem, which prevents waste, makes a daily contribution to sustainability across the entire company. To honour its commitment in this field the fischer Group of Companies was presented with the German Sustainability Award 2020 in the large businesses category. In addition to its GreenLine, the fixing specialist offers additional sustainable fastening innovations such as its hazard-label free injection mortar FIS V Zero. The innovative formula of the label-free universal mortar guarantees user-friendly and secure use with environmentally friendly application and disposal. The FIS V Zero also fulfils the highest requirements in maintaining clean indoor air quality to the benefit of inhabitants and people using the building.


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    As the winner of the German Sustainability Award 2020, the fixing expert fischer offers low-emission and environmentally friendly fastening innovations such as the fischer GreenLine, which consists of at least 50 per cent renewable resources.

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    Castor oil made from the seed of the castor bean is used to produce the plastic components of fischer’s GreenLine fixing solutions. These materials do not compete with food and fodder or their respective crop areas.

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    Six green fischer plugs are currently available: UX Green for universal applications, SX Green with 4-way expansion, GK Green for plasterboard, the hammerfix N Green, GB Green for a particularly good hold in aerated concrete and FID Green for thermal bridge-free installation in insulation materials.


    Author: Katharina Siegel-Rieck

    Press Relations Officer

  • INTERNATIONAL HARDWARE FAIR ITALY MAKES ITS DEBUT

    Posted in Fairs and exhibitions, Hardware on Jul 18, 2022

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    The International Hardware Fair Cologne launches satellite event

    The new event “powered by EISENWARENMESSE” will be held from 5-6 May 2023 at Fiera di Bergamo

    Koelnmesse brings the approved trade fair model of EISENWARENMESSE to Italy by launching International Hardware Fair Italy. The new international project for the European market will provide a "home" in odd years to the world of hardware, building, DIY, outdoor and gardening, safety, colour, electrical and industrial supplies. “Our decision to launch International Hardware Fair Italy is in line with our strategy to strengthen our global portfolio while responding to the growing demand in the Italian market” according to Gerald Böse, CEO of Koelnmesse GmbH.

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    Briefly, this is the commitment that the new event intends to maintain by alternating with the International Hardware Fair Cologne. The Italian event will adopt contents, style, philosophy, objectives and quality of the largest trade fair in the sector worldwide. This new format underlines the great attention of one of the world's most important trade fair organisers for Italy, which, beyond being a leading market, is certainly one of the most attractive location for events of European importance.

    The choice of the new location, Bergamo, meets the development and internationality requirements of the new event. It is easily accessible, in a strategic position in northern Italy and well connected to all of Europe.

    "For some time now, we have been collecting precise signals from the Italian and European markets for an event that will provide the many sectors mentioned with the necessary continuity of relationship with the market", comments Thomas Rosolia, CEO of Koelnmesse's Italian subsidiary. "We have chosen to put all our experience as exhibition organisers into an international exhibition that meets the real needs of the technical hardware, building and DIY sector. We will achieve this goal with the collaboration of institutional partners and leading production and distribution companies", adds Mr. Rosolia.

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    International Hardware Fair Italy will be targeting an extremely wide range of visitors: from traditional and professional hardware distributors to tool shops, from large-scale retailers and DIY brands to paint shops and building material retailers. Of course, manufacturers and importers, distributors and decision makers from the industry panel, the increasingly important e-commerce platforms, garden centres, buyers, industry and service companies, will all be present too. The exhibition is completed by a full calendar of side events: business meetings with major distributors, conferences, demo areas and training workshops to explore the topics and problems of fast-changing sectors.

    See you at International Hardware Fair Italy, 5-6 May 2023 Fiera di Bergamo

    www.hardwarefair-italy.com

    Author: Koelnmesse – Hardware worldwide


    As an international top organiser of trade fairs, Koelnmesse is the global market leader for the product sections hardware/ironware divided up into the segments Tools, Industrial Supplies, Fasteners and Fixings, Fittings, Home Improvement as well as for the innovations of these industries. The leading trade fair EISENWARENMESSE - International Hardware Fair Cologne - as well as Asia-Pacific Sourcing in Cologne, the International Hardware Fair Italy in Milan and CIHS - China International Hardware Show in Shanghai/China - are exemplary for this.

    www.hardware-worldwide.com


  • Certification for worldwide use

    Posted in Fasteners manufacturers, Industry 4.0, Innovation on Jun 01, 2022

    FM approval for EJOT flat roof products

    19.05.2022, EJOT SE & Co. KG – Market Unit Construction

    A wide range of EJOT flat roof fasteners has been tested and approved for use by the American FM Approvals testing institute in combination with various types of roofing membranes. The necessary tests for this approval essentially correspond to the European approval ETA and confirm the safety, reliability and durability of the EJOT flat roof fasteners. The FM approval is a further step for the worldwide use of the products.

    The background: In Europe, fasteners are usually tested on the basis of an EEAS and thus approved for use with all roofing membranes. However, the American FM Approvals testing institute, which is connected to the global insurance company FM Global, tests the entire system consisting of fastener, substructure, insulation material and roof sheet in an individual test. A comprehensive series of tests with various fastener/roofing membrane combinations has now been approved by FM Approvals.

    An increasing number of investors and building owners in Europe are demanding the American quality certificate (FM Approvals Standard 4470). FM approval can be relevant for construction projects of internationally operating companies. These are already required in the tender in order to comply with FM Global's insurance standards.

    A list of all approved products is available from the central Roofnav database (www.roofnav.com).


    About EJOT®

    With the Market Unit Construction, the fastening technology specialist EJOT caters to selected segments of the building industry. This includes professional applications on building facades and installation solutions for technical facilities inside the building. The main products are drilling and sealing screws, nylon anchors, assembly elements for attachments, profiles, chemical and mechanical anchors as well as fasteners for flat roofs and solar applications. Whether it is the construction of the highest tower, the most spectacular nuclear reactor protective cover or the southernmost polar station in the world – EJOT customers rely on many years of experience in the building industry. EJOT – with over 3,700 employees in 38 companies, more than 24,000 products and almost one hundred years of company history.

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    EJOT flat roof fixtures have been approved by the American FM Approval testing institute.

    Picture: EJOT


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    Author: Katrin Strübe

    Content Marketing Manager

    Telephone: +49 2752 908-7992

    www.ejot.de/bau


  • EFC International Partners with Research Engineering & Manufacturing, Inc. (REMINC)

    Posted in Fastener distribution, Industry 4.0, Innovation, Manufacturing technology on May 18, 2022

    EFC International is pleased to announce its expanded focus on the world-wide distribution of genuine parts made by Research Engineering & Manufacturing, Inc. (REMINC) Authorized Licensees. EFC’s team of application engineers support customers with advanced engineering assistance, direct factory relationships and rapid prototype solutions, as well as extensive value analysis and value engineering services. Matt Dudenhoeffer, President and CEO of EFC, states, “EFC, REMINC and REMINC’s Licensees look forward to this partnership knowing that end-users will benefit from our combined strengths.”

    REMINC’s Licensed products include best-in-class fastener brands, including the TAPTITE® family of thread-forming screws. TAPTITE® screws, primarily for metal applications, deliver increased performance and cost savings. They remove the costly labor, solvents, and time required for the thread tapping process in manufacture, as well as any external hex nuts, lock washers and related hardware required for assembly. TAPTITE® fasteners optimize metal-to-metal contact in assemblies, significantly improving their electrical grounding performance vs conventional machine screws. This performance makes TAPTITE® fasteners the industry leading choice for electrical grounding applications in the global automotive and EV industries. TAPTITE® fasteners also partner exceptionally well with lightweight alloys, making them a perfect fastener selection for the energy efficient vehicles of the future.

    Steve Kirkpatrick, President of REMINC, states, “Genuine quality parts with global availability are the backbone of REMINC’s business, and this mission dovetails perfectly with EFC’s commitment to the distribution of authentic, quality parts globally.” REMINC, together with its sister company CONTI Fasteners AG, has a global Licensee network with over 100 manufacturing locations worldwide.

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    Author: EFC International

  • How to prevent premature fastener failures with heat treatment

    Posted in Fasteners manufacturers, Industry 4.0, Innovation, Manufacturing technology on May 18, 2022

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    Quality control of safety-critical parts

    Heat treatment is very important for automotive safety fasteners. It’s a delicate process which could be monitored by the modern Industry 4.0 technologies but still requires a final 100% analysis of each part before the shipment, in order to fulfill the automotive supply chain requirements.

    Heat Treatment Control is surely a kind of NDT (Non Destructive Testing) inspection on which Dimac invested important R&D energies during the past 3 years, reaching nowadays outstanding performances in terms of sorting rate and inspection accuracy.

    Partnering with the most important NDT device manufacturers for the HT detection, Dimac has renewed all the machines of the range with state of the art NDT Stations capable to perform this crucial control with the highest accuracy and productivity rate.

    The eddy current station scans the part by mean of 24 different frequencies to detect any minimum variation of the material structure, as well as to detect plating and surface coating problems in order to prevent any premature fastener failures.

    This type of control is mandatory for safety-critical parts belonging to the Power Train or to the brake system, or any application where fasteners are subject to constant vibration or exposed to corrosion.

    The man-machine interface of the Dimac application for HT detection is really user-friendly. The setup is intuitive, thanks to the multi frequency testing process made simple by a wizard procedure which easily recognizes and sort out any fastener with deviations from the expected signal envelope.

    A clear saving of time and costs

    The brand new generation glass rotary table machine Dimac mcv6 is the model getting more benefits – together with the best seller model mcv5 – from the application of the HT NDT technology in terms of savings of time and costs. The innovative eddy current station allows to sort a wide range of complex parts by hardness classes with high output rates.

    The HT station of the Dimac mcv5 and mcv6 uses two state of the art eddy current coil-probes: a reference probe at the operator’s workplace and a testing probe which is positioned above the glass table. The system provides instant results while running, allowing to process up to 300 parts/minute.

    The setup procedure is based on a teach-in process and requires boundary OK and NOK samples available at the operator’s place.

    The setup sequence could be summarized as follows:

    • the operator puts one OK sample into the reference coil-probe;
    • the eddy current device detects the magnetic permeability of that OK sample;
    • the operator enables the wizard procedure to record the reference data from the reference-coil probe;
    • the batch of parts to be sorted can be put in the feeding system;
    • the operator runs the sorting of a first quantity of 20÷30 pieces to teach-in the response of the testing-coil, then the machine is stopped;
    • the eddy current device compares the OK part reference data with the signal generated by the passage of the 30 pieces below the testing coil;
    • the wizard procedure and its algorithm calculate the envelope of the taught-in signals and sets automatically the sorting threshold values;
    • nothing else to do for the operator, he just has to press the START CYCLE button and run the sorting machine;

    however, the system allows the operator to adjust the threshold and improve the accuracy of the setup in case of need.

    The new concept cuts the time and costs of the 100% sorting process by making the operators’ tasks far more efficient, as well as by expediting the quality management job.


    Author: Dimac

  • Innovative anchoring intelligence fischer launches DuoXpand frame fixing

    Posted in Fasteners manufacturers, Industry 4.0, Innovation on Feb 02, 2022

    The fixing specialist fischer is launching its new DuoXpand frame fixing on the market. The ingenious combination of materials and design as well as various anchoring depths that suit the respective anchor substrate guarantee a secure and flexible application in solid and hollow construction materials. In addition to a hexagon head, the plug is also available with a countersunk head screw, making it suitable for various metal and timber applications.

    The fastening expert fischer is presenting the newcomer to its successful fischer DuoLine with the new DuoXpand frame fixing. The product family now consists of five intelligent plugs with an innovative combination of materials. With its latest addition, the DuoLine now covers multiple applications and construction materials. The ingenious combination of materials and design guarantees a particularly firm bite in all anchor substrates.

    The special lamella geometry gently expands in the respective construction material while the intelligent design guarantees even load distribution in solid building materials. In perforated brick, the lamellae expand along the stone fillet and form an undercut in the cavities. Thanks to its gentle force transmission even in porous construction materials, fractures are avoided and anchorages can be placed close to edges without issue. Made of high-quality nylon, the grey main body offers a strong hold while the red material component ensures flexibility and optimal expansion. The European Technical Assessment (ETA) for multiple use for non-structural systems certifies its secure hold in all building material classes. The expansion element with two anchoring depths increases flexibility with 50 mm in concrete, solid and hollow construction materials and 70 mm in all building material classes, from concrete to aerated concrete. Two additional anchoring depths of 140 and 160 mm expand the range of applications to hollow construction materials with large cavities.

    DuoXpand is available with a countersunk head screw and a conical shaped plug rim, variants which are particularly suitable for timber construction fastenings. The additional DuoXpand FUS versions with hexagon screws and moulded washers also allow a diverse range of metal construction applications, during which the wide plug rim avoids contact corrosion between the fixture and screw for a permanent, secure fixing. The respective version with a countersunk head or a hexagon screw can be used to carry out facade, ceiling and roof substructures made of wood and metal. The frame fixing’s wide range of applications also includes windows, gates and doors, wardrobes, kitchen cupboards, joists, beams, TV units, wall claddings, metal brackets and much more.

    The product is simple and easy to use: Simply position the fixture with the DuoXpand using the push-through installation method, tighten with the screw, and done. The object is now permanently and safely anchored. The pre-mounted safety screw is perfectly suited to the plug and saves time during installation. At market launch, the DuoXpand is available in countersunk head and hexagon screw variants in diameters of 8 and 10 and plug lengths of 80 to 120 mm (diameter 8) and 80 to 230 mm (diameter 10).

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    Smart anchoring with bite: The DuoXpand guarantees gentle force transmission in hollow construction materials and even load distribution in solid building materials. Hexagon and countersunk head screw versions are suitable for multiple applications in metal and timber construction. Anchoring depths adapted to the construction material offer additional flexibility.

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    The fifth member of fischer’s DuoLine family: fischer DuoXpand is an intelligent plug with an innovative combination of materials. Its grey nylon main body guarantees a firm hold, while the red material component flexibly activates the ideal expansion function for the respective building material.

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    A clever shaft for a high retention force: With its intelligent design, the DuoXpand frame fixing gently expands in the lamellae along the stone fillet in perforated brick and forms an undercut in the cavities, guaranteeing even load distribution in solid building materials.

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    Sophisticated from the plug rim to the expanding part: DuoXpand activates the most suitable function in solid and hollow construction materials, guaranteeing high retention forces and permanent safety.


    Author: Fischer

  • BUMAX provides reliable stainless steel fastener solution for Swiss high-performance A-Cat catamaran rudder

    Posted in Fasteners manufacturers, Industry 4.0, Innovation on Dec 20, 2021

    Swiss ship builder Scheurer Bootswerft AG has opted for screws from Swedish specialist fastener maker BUMAX to fix its high-performance catamaran rudders where standard fasteners would simply fail.


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    High-strength BUMAX 109 screws are being used to fasten the A-Cat catamaran rudders constructed by Scheurer Bootswerft. An A-Cat catamaran has two rudders, and each Scheurer Bootswerft rudder is secured with two BUMAX 109 screws.

    BUMAX 109 fasteners have a high molybdenum content which, coupled with unique BUMAX manufacturing processes and sourcing of the highest quality European raw material, makes it the strongest A4 fastener on the market. It offers high corrosion resistance and strength in demanding applications.

    The BUMAX 109 is used for water jets, sub-sea equipment, pumps, valves, wind turbines, high-pressure equipment, nuclear plants, submarines, particle accelerators and many other applications where commodity A4 fasteners are inadequate. They provide greater safety and will last significantly longer than standard fasteners. “We originally used standard stainless steel A4 screws to fasten the rudders, but as the rudders come under very high tension when turning through the water at speed, we found that these screws were bending and eventually breaking,” said Aron Steinmann, CEO at Scheurer Bootswerft. “Even a small bend in these fasteners can alter the angle of the rudder, which reduces performance. Importantly, the high-strength BUMAX screws can cope with this high tension to keep the rudder at the correct angle while maintaining corrosion resistance in saltwater environments.”

    Scheurer Bootswerft has also found that BUMAX fasteners can cope with sudden impacts, for example when the rudder hits debris in the water.

    “The screws fastening the rudder are a simple but essential part of the catamaran as their failure can be the difference between winning or losing a race,” said Steinmann. “They simply cannot be allowed to fail.”

    BUMAX is a Swedish manufacturer of premium stainless steel fasteners located in the Swedish “steel belt”. BUMAX is known as the strongest stainless steel bolt in the world – providing optimal safety and reliability to fasteners in the most demanding of applications.

    Scheurer Bootswerft AG is a specialist ship builder based in Nidau, northwest Switzerland. The company has built A-Cat catamaran for regatta around the world for around 40 years. The A-Cat sailing class, often abbreviated to A-Cat, is a development class sailing catamaran for singlehanded racing.

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    Author: Nimeka Da Silva BUMAX Development Manager - UK & IRL