Fasten.it | Blog

The fastener business network

Search Results for: wire

  • General Inspection exhibited their newest single piece inspection machine at Fastener Fair USA in Nashville, TN.

    Posted in Fasteners manufacturers, Hardware, Industry 4.0, Innovation on May 25, 2023

    VisionLab is so versatile it can be used for first piece inspection, SPC sampling, final audits or it can be used for 100% inspection using pick and place automation. VisionLab measures all profile characteristics, it is the only true 3-Dimensional gauging system that provides complete part measurements in less than 7 seconds.

    VisionLab-75 Aero EV.jpg

    The system can measure all profile features including pertinent GD&T characteristics, as well as all thread features using patented optics and software algorithms that use virtual system-22 thread wireframes. An integrated thread database provides point and click programming. Optional slewing optics automatically tilt for an enhanced view into the radius of the threads to measure root radii and pitch diameter.

    Additional options include end-view inspection, surface control and upper tooling with a bit kit. End View is used for measurement and defect detection on both ends of parts. Measurements for features such as: recesses, inner/outer diameters, through holes and counterbores. Defect detection includes cracks, dents, scratches, and plating variations. Optional surface control is used to detect surface defects, such as bad plating, thread patch presence and quality, as well as measure knurling width, gap, and height. Finally, upper tooling and a bit kit are available for uneven parts or parts with a recess drive. VisionLab provides comprehensive data reports and graphs with data collection that can be exported to 3rd party SPC packages.

    With Windows based software VisionLab is easy to program. Templates are saved by part number and then recalled for instant inspection. VisionLab is the ideal solution for measuring and inspecting turned components and is intended to be in the lab or on the shop floor so that it can be fully utilized replacing manual inspection. Three models are available; VisionLab-75, VisionLab-150 and VisionLab-X. The VisionLab-75 can handle parts up to 75mm length and up to 35mm diameter. The VisionLab-150 can handle parts up to 150mm length and 50mm diameter. For larger sizes the VisionLab-X can be custom designed to fit most applications. If you were unable to attend Fastener Fair USA, General Inspection offers live online demonstrations, to schedule a VisionLab demonstration email info@geninsp.com or call 248-625-0529.


    Author: General Inspection

  • EV Fasteners for Batteries

    Posted in Industry 4.0, Innovation on Feb 17, 2023

    EV-Batteries-Blog-Image.jpeg

    Alongside an estimated 6 million EV car shipments by the end of 2022, manufacturers find themselves tasked with developing ever-evolving battery technology. As range, heat and lightweighting concerns still pervade the market, manufacturers are completely rethinking the structure, design and makeup of their batteries.

    As of this year, some companies have found ways to build EV fuel cells into the car’s frame itself. Aiming to increase range and decrease cost, revolutionising the structure of the battery saves space for more fuel cells and makes for a roomier interior for passengers.

    Other businesses are focusing on SSBs, or solid-state batteries. Seen as a safer and more efficient option than their lithium-ion counterparts, some EV manufacturers are aiming to produce their SSBs for market introduction within the next five years. Aside from more established companies, many EV startups are also revolutionising the market, with one business boasting the development of a battery that charges in just a few minutes.

    It’s well known that the production of EV batteries is expensive, but heat and lightweighting issues are also hindering these business’ product optimisation. Range anxiety is also still a problem, but the best solution isn’t necessarily creating a bigger battery. Leading to what is known in the industry as the ‘weight spiral’, creating a bigger battery would require bigger brakes, bigger wheels, and a stronger structure. EVs also tend to be much heavier than their petrol or diesel counterparts, which can negatively impact their emission levels through tyre wear and even impinge on the car’s safety.

    Internal and external heat can also have a very negative impact on battery performance. An EV’s driving range can decrease by 17% in hot weather, and up to 41% in cold weather. Not only this, but studies have shown that the use of electric vehicles in hot weather can significantly decrease battery health, diminishing its lifetime.

    Both these issues contribute to customers’ potential range anxiety, rendering them apprehensive about investing in an electric vehicle. It’s crucial, then, that battery manufacturers prioritise solutions to their heat and lightweighting issues.

    How Optimas can help

    For all EV manufacturers, it’s important to use the correct, high-quality C-Class components and fasteners. EV fasteners may only account for 1% of your project budget, but they can make up nearly 50% of your product’s parts, so it’s important you choose the right ones.

    Here at Optimas, not only do we have an industry-leading product range, but we’re experts in all things EV. We know that with greater electrification, comes a greater need for insulation. To avoid depleting battery performance, it’s crucial that manufacturers prioritise thermal insulation in the initial design stage to avoid both internal over-heating and damage done by external conditions.

    Here are just a few products from our range of EV fasteners and C-Class Components that are ideal for providing insulation and eliminating unwanted thermal conductivity:

    • Nylon Machine Screws
    • Double Ended Studs with Hex Collar and Black Xylan Insulation
    • Braided Sleeving
    • Heat Shrink Tubing
    • Gland Plates

    The smallest parts can also have the biggest impact on weight. Even down to EV fasteners, it’s important you prioritise using light-weight materials at every opportunity. Using materials like aluminium, magnesium and titanium can massively reduce the weight of an EV battery. Not only this, but changing the geometry of a fastener can reduce weight by as much as 35%. At Optimas, we have a team of global fastener engineers who can work with you to improve your product’s performance.

    To find out more about products, or to speak to one of our experts, you can do so here. Partner with us to optimise your products and meet demand.


    Author: Optimas

  • LAMIERA 2023 AT FIERAMILANO RHO FROM 10 TO 13 MAY A GOOD TREND FOR THE APPLICATIONS TO EXHIBIT THE TRADE SHOW TO TAKE PLACE AGAIN IN ODD-NUMBERED YEARS

    Posted in Fairs and exhibitions, Fastener distribution, Fasteners manufacturers on Jan 09, 2023

    The collection of applications to exhibit is going on expeditiously for the next edition of LAMIERA, the international exhibition dedicated to sheet metal forming and cutting machines and related technologies, scheduled to take place at fieramilano Rho from 10 to 13 May 2023.

    Promoted by UCIMU-SISTEMI PER PRODURRE, the Italian machine tools, robots and automation systems manufacturers' association, and organised by CEU-CENTRO ESPOSIZIONI UCIMU, LAMIERA – the only trade show exclusively focused on the sector – will again take place in odd-numbered years.

    Considering the economic framework, which is still favourable despite some factors of uncertainty, LAMIERA is getting ready to receive positive feedback from the enterprises of the sector. Besides the foreign markets, they will have a very dynamic and receptive Italian market at their disposal, also thanks to the Government incentives in force until after 2023.

    After an extremely positive 2021, in the first six months of 2022, the Italian industry of the sector confirmed its growth trend, registering double-digit increases in the international trade data concerning the exchange of sheet metal forming and cutting machines.

    In particular, in the period January-June 2022, the world exports of sheet metal forming and cutting machine tools (laser, waterjet, plasma, etc.) reported a 12% upturn compared with the same period of 2021, totalling more than 8 billion euro. Worldwide imports also grew, by 16%, exceeding 6 billion euro. In this context, Italy highlighted highly satisfactory performances, confirming to be the second most important consumer market in the world in 2021 (latest available data).

    “Supported by the Government incentives 4.0, in effect for the whole year 2023 and afterwards - pointed out Alfredo Mariotti, general manager of UCIMU-SISTEMI PER PRODURRE - domestic demand will certainly reward the exhibitors participating in LAMIERA”.

    The organisation secretariat is observing a great attention to this event, given not only by the “habitués”, the usual exhibitors, representing all major segments in the repertoire, but also by new enterprises, as well as by companies that have decided to exhibit again at LAMIERA after years of absence.

    “Confirmations, new entries and returns - added Alfredo Mariotti – show how significant the interest is in this event, which, edition after edition, has been stabilising its position as the only trade fair of reference for the sector in Italy and improving its appeal even to foreign operators, thus strengthening its image worldwide”.

    Machines, systems, equipment for sheet metal processing and cutting, tubes, sections, wires, metal structural work, presses, dies and moulds, welding, surface treatments and finishing, parts, components, accessories, tooling, fastener materials, technical and industrial subcontracting are some of the “traditional” technologies on show.

    Besides the large offering of machinery, plants and equipment for sheet metal processing and cutting, tubes, sections, wires, metal structural work, the exhibition will focus on 6 technological themes that have an increasingly crucial impact on the sector today. FABBRICAFUTURA/FACTORY OF THE FUTURE, dedicated to software and technologies for connectivity, data management, automation, robotics and digital systems applied to sheet metal processing; SALDATECH, offering an overview of the wide and diversified world of welding, one of the most important sheet-metal joining technologies; FASTENER INDUSTRY, presenting a proposal of screws, bolts, fastening and clamping systems; WORLD OF HEAT AND SURFACE TREATMENTS, hosting machines, systems, accessories and consumables centred on pre- and post-production treatments, for ferrous and non-ferrous materials, offering a complete overview of this segment that is continuously developing; METROLOGY & TESTING, focused on testing, measuring and quality-control systems and machines, which are essential for production in this field; BLECH ITALY SERVICE, technical subcontracting and services for the industry of the sector.

    In addition, as usual, LAMIERA will propose a full programme of in-depth cultural, thematic meetings arranged by the organisers and the exhibitors. The meetings will be hosted at LAMIALAMIERA, a real arena that will be set up within one of the exhibition halls to facilitate a free participation of the present operators.

    The trade show will take place in partial conjunction with Made in Steel, the exhibition dedicated to the production chain of steel, which will be held in the halls next to those occupied by LAMIERA, thus enabling operators and journalists to visit the two separate but complementary events on one business trip.


    Claudia Mastrogiuseppe

    External Relations and Press Office Manager

    Email: press@ucimu.it


    Filippo Laonigro

    Technical Press Office

    Email: technical.press@ucimu.it


    Massimo Civello

    External Relations and Press Office

    Email: press2@ucimu.it

  • fischer launches a world first in construction monitoring

    Posted in Fasteners manufacturers, Industry 4.0, Innovation, Sustainability on Nov 22, 2022

    Intelligent safety monitoring

    fischer is the world’s first company in fastening technology to offer an intelligent and integrated monitoring solution for constructions and facilities. The solution increases the overall flow of information, service life, sustainability and safety of constructions and facilities while ensuring higher maintenance efficiency.

    The sensor-integrated fixing products SensorAnchor and SensorDisc provide users with a time and resource-saving method to identify current acting forces in fastenings. The products transfer the wireless data to the Construction Monitoring module of the myfischer portal, allowing the information to be accessed via web applications on a tablet, PC or laptop or on a smartphone with the construction site-friendly fischer PRO ap.

    Secure connections, intelligent interconnection Thanks to intelligent force monitoring of fastenings, threshold violations and problems can be identified early on in order to take measures, significantly increasing the level of safety. The flow of information reduces the level of complexity, increasing the efficiency of maintaining constructions and facilities. Maintenance intervals are either extended or avoided entirely. The service life of constructions and facilities is extended, which simultaneously increases sustainability.

    SensorAnchor: Monitor forces from a distance A secure anchorage must be guaranteed for countless applications, including rollercoaster support legs, scaffolds and other steel structures, industrial robots anchored to the floor or suspended ventilation systems and other installations in tunnel construction. Additional applications include noise barriers, climbing formwork on high-rise constructions, seismic bracing, high-voltage power line fixings and much more. fischer’s new SensorAnchor enables the permanent and intelligent monitoring of the absolute values of a fixing’s preload and operational forces.

    The product consists of an anchor rod with an integrated sensor that allows forces to be measured directly in the fastening (flux). In order to read the measured values, the SensorAnchor is continuously connected to the battery or mains-powered SensorGateway, which transfers the encrypted data to the fischer cloud in a defined cycle through a wireless standard developed specifically for the Internet of Things (NB-IoT).

    Preload and operational forces are continuously monitored in real time and sent to the Construction Monitoring software application. In order to read the current measurement, the SensorGateway that requires checking is simply accessed via the app before the connected anchor is selected. If the defined force exceeds or falls below the threshold values, a push notification is immediately sent to the smartphone or browser.

    The SensorAnchor is made of highly corrosion-resistant stainless steel and is available in all sizes of M16 and above. Up to four anchors can be monitored per gateway. IP67 protection for the electronics in addition to the shock and impact-resistant Gateway housing provide additional safety during construction and industrial applications.

    SensorDisc: Scan forces with a smartphone In addition to the SensorAnchor, fischer is also launching its SensorDisc, a washer for the long-term monitoring of preload force levels of standard screw connections. The measurement is provided at the time of the reading. In order to enable monitoring, the product made of highly corrosion-resistant stainless steel is equipped with a measurement and readout sensor as well as an antenna. No additional hardware is required. The measured value is the preload level percentage in relation to the installation state.

    Data is transferred using contactless technology and can be accessed via the fischer PRO app using a standard smartphone. The SensorDisc can be used for years thanks to its battery-free, fully passive electronics. Energy is generated via the electric field produced by the reading device and is used to supply the system. If the SensorDisc is touched with a smartphone, this transfers the energy field to the disc, which is then used to measure the current force in the screw connection and report the measured value back to the mobile device. In order to see the remaining percentage of the original preload force, the SensorDisc simply has to be selected and scanned using the PRO app. The disc only needs to be tapped with a standard smartphone to be scanned and can be repeatedly loosened, disassembled and reused in another location.

    The washer is available in sizes M16 and above with no upper limit. SensorDisc applications include wind turbines, crane runways, concrete formwork and flange joints on pipe systems, such as on process engineering or petrochemical production plants.

    Further information can be found at: www.fischer.de/construction-monitoring

    Image captions:

    page4_image1.jpg Image 1

    The Internet of Things is advancing into fixing technology: The fischer Group of Companies is pushing construction monitoring forward with intelligent, connected fastening products and the fischer Construction Monitoring software solution.

    page4_image2.jpg Image 2

    fischer is connecting fastening technology with intelligent measuring systems with a world first, made possible thanks to the SensorAnchor and SensorDisc combined with fischer Construction Monitoring.

    page4_image3.jpg Image 3

    fischer is connecting fastening technology with intelligent measuring systems with a world first, made possible thanks to the SensorAnchor and SensorDisc combined with fischer Construction Monitoring.

    page5_image1.jpg Image 4

    Sensor-integrated fischer fixing products and fischer Construction Monitoring allow fixings to be efficiently monitored, make acting forces in constructions and facilities transparent, improve safety through early damage detection and result in minimal maintenance requirements thanks to planning. Applications include wind turbine facilities and much more.

    page5_image2.jpg Image 5

    Sensor-integrated fischer fixing products and fischer Construction Monitoring allow fixings to be efficiently monitored, make acting forces in constructions and facilities transparent, improve safety through early damage detection and result in minimal maintenance requirements thanks to planning. Applications include wind turbine facilities and much more.

    page6_image1.jpg Image 6

    SensorAnchor: The innovation enables precise measurement and monitoring from a distance.

    page6_image2.jpg Image 7

    SensorDisc: The SensorDisc simply has to be selected and scanned using the fischer PRO app in order to check the acting forces in a fastening.

    page7_image1.jpg Image 8

    QR code for the fischer Construction Monitoring landing page.


    Author: Katharina Maria Siegel-Rieck

    Press Relations Office fischer fixing systems

    Telephone: +49 7443 12 – 4217

    Email: KatharinaMaria.Siegel-Rieck@fischer.de

  • Rotor Clip Meets Application Needs with Small Diameter Wave Springs

    Posted in Fasteners manufacturers, Industry 4.0, Innovation, Spring on Nov 15, 2022

    (Somerset NJ) Rotor Clip has responded to the increased demand in the marketplace for smaller, innovative, and more efficient assemblies. Rotor Clip now has the capability of manufacturing smaller-sized wave springs ranging from .118 -25” (3 - 635 mm). The advancement in development for smaller assemblies benefits a variety of industries, such as medical devices, electronics, and consumer products. Today’s marketplace calls for smaller, lighter assemblies with greater efficiencies and lower manufacturing costs. Rotor Clip now further supports the market by introducing new, standard series small diameter wave springs! Our multi-turn wave springs are now available as standards from:

    • .188” outside diameter
    • 6 mm outside diameter

    j9oymml1.bmp

    Wave springs can offer up to 50% of axial space savings compared to conventional coil springs, providing the same force and deflection. Wave springs do not suffer from torsional loading and twisting that can cause wear. Additional benefits include increased travel distances and the ability to self-locate in bored holes and shafts. Through a vertically integrated manufacturing process, starting with in-house wire production, the combination of process control and metallurgical expertise allows Rotor Clip to react quickly to meeting requirements, perfecting prototypes, and identifying favorable opportunities to enhance product quality.

    Standard Materials

    • Carbon steel (standard) - SAE 1060-1090 (ST)
    • 17-7 Stainless Steel (standard)

    Other Materials

    • Stainless - AISI 302, AISI 316, and A286
    • Inconel X-750
    • Elgiloy
    • Hastelloy C276
    • Beryllium-copper
    • Phosphor-bronze

    Customization Options

    • Spring force and work height
    • Cycle life
    • Nested coiling
    • Shimmed or flat end
    • Wire thickness and shape
    • Coiling direction

    Rotor Clip engineers are always available for assistance in selecting the right part, whether it is a standard or providing free design consultations on custom parts. We’re focused on providing Application Driven Solutions™. For more information, please contact info@rotorclip.com or call +1 732 469 7333. rotorclip.com


    Author: Evan Slass

    Evan.Slass@rotorclip.com

  • INVENTORY OPTIMIZATION, OPERATIONAL EFFICIENCY

    Posted in Industry 4.0, Innovation, Sustainability on Sep 30, 2022

    VMI: Productivity and Cost Reduction

    vmi_blog_header.jpg

    In a time of increasing supply chain instability and rising inflation, it’s crucial for businesses to reduce their spending and maximise efficiency. One way to do so is through the use of a VMI (Vendor Managed Inventory). The last few years have seen an increase in the popularity of VMIs, as businesses seek to reduce their number of suppliers and instead opt for streamlined and cost-effective organisation.

    As manufacturers ourselves, we’re constantly looking for improvements to our production process, so we understand the position our partners are in.

    What are the key benefits of Vendor Managed Inventory?

    A VMI ensures products are delivered to the right place at the right time through improved data visibility, resulting in improved productivity in addition to:

    Cost Reduction

    Current financial instability means that businesses are having to reassess their outgoings, and there are numerous financial benefits of using a VMI. Firstly, it reduces manpower needed by your business. In a supply chain, the parts themselves make up only 15% of the cost, while the human resources required to select, manage and process those parts cost 85%.

    In addition, using a VMI can simplify and reduce the cost of the ordering process, all while reducing your TCO (Total Cost of Ownership), as the vendor assumes the cost and associated risk of managing your supply chain. Partnering with a single vendor also diminishes possible excess spending by collating your parts into a single, automated order.

    Streamlined Production

    The current political climate is buckling global supply chains, so it’s more important than ever for businesses to control their stock levels and avoid waste. VMIs use various advanced technologies to automate both simple and complex processes, removing costly and unnecessary steps.

    A VMI service provider can also source products for you, from a diverse range of suppliers. Some experts suggest that the cost for a business to add in just ten extra suppliers every five years is more than $1 million, but a VMI handles that for you. Each part is then ordered, delivered, stored and replenished automatically, as and when you need it.

    Types of VMIs at Optimas

    Optimas has numerous VMI solutions for your business. Our systems use the latest technology to automate inventory replenishment, ensuring productivity and saving you money.

    JIT Systems

    Our JIT systems provide a secure, cloud-based platform that processes orders from any OptiTech VMI solution and allows you to access customised, real-time reports for greater transparency into your fastener inventory and consumption data.

    OptiScale

    OptiScale uses the latest weighing technology to measure your inventory status in real-time, down to the part level quality in a bin. Embedded sensors monitor the weight capacity, automatically triggering orders based on pre-defined min/max levels and reorder/unit pack sizes. Stock levels can be accessed 24/7, and OptiScale can be configured into a bin, shelf or container.

    OptiRack

    OptiRack uses advanced RFID (radio-frequency identification) technology to automate inventory replenishment. When an empty bin is placed on an RFID mat on the rack shelf, it detects the chip embedded in the bin label, and wirelessly triggers an order. OptiRack can be set up in any designated area, whether it be a supermarket, area rack or at the point of use.

    OptiZone

    OptiZone uses advanced RFID technology to automate inventory replenishment. An RFID antenna points to a designated area, a pallet, cage, gaylord container or bulk area. When an empty bin is placed in that area, the antenna detects the RFID chip embedded in the bin label and then wirelessly triggers an order.

    OptiDrop

    OptiDrop uses RFID technology to automate inventory replenishment, but does so by scanning a unique card with an RFID embedded chip in a bin. When the bin is empty or low, simply remove the card and replace it inside the OptiDrop box to wirelessly trigger an order. OptiDrop can be placed at any location inside the plant.

    OptiBeam

    OptiBeam uses the latest scanning and barcode technology for easy inventory replenishment. Our cellular-enabled scanners allow both Optimas the customer to check inventory levels and send orders instantly. The scanner includes auditing software so you can search parts, validate bin location and set optimal reorder/unit pack sizes.

    Here at Optimas, we’re dedicated to efficient inventory management, and we’d be as invested in your success as you are. To find out more about our VMI solutions, or to speak to one of our experts, you can do so here. Consider working with us to lower your costs and streamline your supply chain.


    Author: International Optimas


  • wire & Tube 2022:

    Posted in Fairs and exhibitions, Fastener distribution, Fastener suppliers, Fasteners manufacturers on Jul 05, 2022

    The Review

    One message came across clearly! The worldwide energy transition determined the investment climate for the leading trade fairs for wire, cable, tubes and pipes in Düsseldorf, wire & Tube 2022. Sustainability turned out to be a much-debated topic with 1,822 exhibitors from over 50 countries during five intense show days. 93,000 square metres of exhibition space were dedicated to present technology highlights from the industries from 20 to 24 June 2022.

    Take a look at our live coverage of wire & Tube 2022 if you are interested to experience some of the happenings. With just one click you get to see videos, interviews, exhibitor statements, photo galleries and more:

    The Review wire 2022

    The Final Press Release

    We are already looking forward to meeting you again soon: 2024 will see wire and Tube held concurrently from 15 to 19 April at Düsseldorf Exhibition Centre.

    Best regards!

    The wire team

    Fahnen_600.png


    Author: Messe Düsseldorf GmbH


  • Upcoming Wire Düsseldorf 2022

    Posted in Fairs and exhibitions, Innovation on Jun 14, 2022

    Bonotto Packaging Srl is excited to bring the fastener packaging solutions to the upcoming Wire Düsseldorf 2022, the most important exhibition for the fastener industry.

    logo_e_large_rectangle.png

    0001.png

    Come to visit us at stand Hall 13 / B77, discover our up-to-date technologies and solutions prepared for your fasteners packaging automation needs.


    Key solutions you can’t miss:

    * BP-309 A compact weigh and count scale

    ideal for packaging applications of small metal/solid material parts like nails, screws, bolts, nuts, rivets, washers and other hardware products.

    * BP-110 Poly bagger

    Ultra-compact poly bagger using tubular film to create bags of preferred length. Ideal for packaging screws, bolts, small metal parts, plastic products and other film material "Sleeve" type.

    * BP-305/2 AUTOMATED WEIGH AND COUNTING PACKAGING LINE

    Hopper - accurate weighing - magnet alignment - carton opening- carton closing - labeling – palletizing, specially designed for automated packaging line for nails.

    and more…see you at 20-24 June 2022 in Düsseldorf


    Author: Bonotto Packaging Srl


  • CONDAT launches the LUBRISCORE®

    Posted in Coatings and treatments, Innovation, Lubricants on Feb 17, 2021

    CONDAT is taking the lead by supplying the industry greater readability on its eco-design lubricant offer. Its innovative self-scoring Lubriscore®...

  • CARLO SALVI: A POSITIVE FEEDBACK COMES FROM CHINA

    Posted in Fairs and exhibitions, Manufacturing technology on Nov 27, 2020

    At the two trade fairs that have just come to an end in Shanghai, buyers confirm their appreciation of the Lecco-based company...